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    Application example

    Testing high-voltage plants with thermal imagers from Testo

    Thermography increases reliability of supply.

    As an integral part of electrical supply networks, high-voltage plants such as substations must ensure as uninterrupted a supply of electricity as possible due to the high availability of their electrical systems. A malfunction or interruption of the electrical grid is often preceded by thermal warming caused by electrical resistance. This must be localised, evaluated and if required, the time frame for a repair determined.

    Using the Testo thermal imaging cameras, thermal warming can be tested without contact and from a safe distance, without endangering the user or needing to shut down the system.

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    The challenge

    Most symptoms of wear, material fatigue or cable rupture in the transmission of electrical current are preceded by thermal warming due to increased resistance. If this resistance becomes too high, the heat development destroys the component, with the possible result of a power cut. The objective of maintenance work is to obtain an overview of the switchgear which is comprehensive as well as detailed – including all circuit breakers and power switches, converters, insulators, screw fittings, cables or other connections.

    A further challenge lies in the cooling oil of the transformers. Due to eroded insulation, slurry can occur here, which is deposited in the cooling ribs. The blockage of the through-flow in the affected cooling ribs initially compromises the cooling, and in the worst case can result in the failure of the complete cooling function of the transformer.

    The solution.

    The telephoto lens of the testo 883 or the SuperTele lens of the testo 890 are recommended for precise thermography of distant measurement objects. This accessory means that the smallest measurable object (an object that it is possible to detect and reliably measure the temperature) is 20.1 mm for the testo 883 with the telephoto lens: For the testo 890 with the SuperTele lens, it is 5.7 mm (measurement distance in both cases: 10 m). For example, this allows the smallest cable ruptures or temperature increases in circuit breakers to be evaluated from a safe distance.

    The testo 883 kit includes both the standard lens and an exchangeable telephoto lens. Apart from this, the camera also convinces with its handy and easy-to-grip design and convenient operation via touch display and joystick, as well as the long battery life. By transmitting a live stream to a mobile end device with the Thermography App, which can also be used to operate the testo 883 thermal imager, thermographic recording of hard-to-reach objects is easy.

    The testo 890 scores points with its large rotating and swiveling display, which enables overhead recordings. In combination with the ergonomic twist handle, safe handling even in hard-to-reach places is no problem.

    Finally, the status of the system being tested can be professionally documented using the intuitive evaluation functions and easy reporting of the testo IRSoft analysis software.